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Straight
To The Point
- 40-50% of
global semiconductor output will be by foundries
- 50% of future
equipment sales will be 300mm systems
- In 2002,
only 7% of total wafer demand will be 300mm vs. 50% for 200mm
- Fab utilization
is projected to go from 72.2% in 2001 to 83.5% in 2002
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Having been through SEMICON West 2002, where are we,
what are the current trends of the industry and where is the “cycle”?
A year ago, many industry executives and experts were trying to
convince themselves that the worst was over and that there would
be a pickup at the end of 2001. Of course, many veterans also looked
at prior cycle patterns and realized that 2H01 was too early for
a recovery. As 2001 drew to a close, the mantra then became, mid-to-2nd
half 2002. In response to this, semi stock prices rebounded so as
to be ahead of the revenue and earnings wave. In fact, better news
did come from the industry but there was still limited visibility
and valuations were ahead of results (See Chart Below).
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As we are now in mid 2002, what are the trends in the industry and what
does it mean for us going forward.
Where are we?
Foundries
First of all, the success of the foundry model is clear, at least for
the leaders. TSMC and UMC have the scale to support advanced process development
and fab costs that other participants simply cannot match. Even large
Integrated Device Manufacturers (IDM's) such as Motorola with their "asset-light"
semiconductor manufacturing strategy (a strategy the limits internal manufacturing
assets and uses outsourcing manufacturing strategies) see the benefit
in limiting their manufacturing base and working in close partnerships
for both advanced process development and production. Market research
firm Gartner Dataquest had previously forecast that chip foundries will
account for 40% to 50% of global semiconductor output. So foundries have
replaced many IDM's as equipment purchasers resulting in a concentration
of equipment purchasers. Most recently, it has been the strength of the
semiconductor foundry industry expansion in Mainland China that has been
one of the brighter lights. However, as Morris Chang, chairman of TSMC
noted in February 1999, "The foundry industry will have its share of winners
and losers, just like the rest of the semiconductor industry." The first
round of false starts for Southeast Asian foundries (Wafer Technology
and InterConnect Technology in Malaysia as well as Thailand's Submicron
Technology) and the inconsistent performance of other foundry participants
reinforces that execution and scale are still critical factors.
300mm
After many years, 300mm is finally on the production scene. It is expected
that fully 50% of future equipment sales will be 300mm systems. But while
300mm may represent half of equipment sales, during 2002 it will only
represent about 7% of total wafer demand according to a recent report
from VLSI Research, Inc., against 50% for 200mm. As Steve Appleton, CEO
of Micron Technology, noted in July 2002, “We [Micron] have to be
prepared to do 12-inch wafers. But it doesn't appear that 12-inch will
be competitive with 8-inch for a couple of years.” In addition,
there are dynamics that come with 300mm systems. First, they are considerably
more expensive due to both the complexity of the larger wafer size and,
more importantly, because 300mm is automated. A 300mm wafer boat is too
heavy for human intervention, and fab utilization and process control
demand automation.
Second, the population of buyers is much smaller for 300mm equipment
for two reasons – expense and volume. Due to the high cost, only
the largest and best capitalized IDMs and foundries can afford 300mm lines.
Additionally, only the high volume IDMs and foundries will actually reap
the benefits of the enhanced unit economics of the 300mm wafers. This
has impacted the equipment suppliers as the largest suppliers consolidate
their hold on the major customers with organizations that can provide
a higher level of support and more complete solutions. Many second and
third tier suppliers are now focused on “niche” applications,
places where there is inadequate volume to support the large competitors.
Technology
Technology remains a driving factor and will push more volume to the foundries.
Notwithstanding rumors about UMC holding back up to a third of their capital
expenditure budget because it is technology related and “may not
be necessary” in the current environment, the drive for greater
performance and productivity is unrelenting. Copper and Low-k are firmly
on the roadmap as well as solutions for 130 and 90nm devices. While over
a decade ago some pundits said that X-ray would be the only way to continue
with shrinking geometries and current experts look to EUVL (Extreme Ultra-Violet
Lithography), projection ebeam and other approaches, optical lithography
continues to drive to smaller geometries. This forces equipment suppliers
to develop increasingly complex solutions and pushes IDM’s towards
the leading foundries for manufacturing processes they cannot afford to
develop in house. The cost and performance advantages of the smaller geometries
will punish those who fail to remain competitive with their peers and
in the short term (three to five years at least and probably more), it
will be optical processes that manufacture production product.
The Search for the Next Driver
If history tells us anything, it tells us that the Semiconductor Industry
is cyclical……period. Unfortunately, limited visibility of
what will support the next up cycle has shaken the confidence of both
industry management and investors. The sharp sell off in the financial
markets in the late spring and early summer was in response, not so much
to the Enron and WorldCom disasters, but to a lack of understanding of
why the foundries were reporting ever increasing utilization and equipment
suppliers were reporting improving bookings and book-to-bill ratios amid
a general consensus that an order pause would occur in 2H02. The PC and
telecomm markets, the drivers in recent history, at the macro level simply
do not support the thesis that a recovery is under way. Recent news stories
paint a confusing picture, on the one hand we have recently heard:
• TSMC reports an 83% increase in year/year revenues
• UMC reports a 58% increase in year/year revenues
and on the other hand:
• Intel reports it is seeing softness in PC demand
• Nokia is lowering their growth expectations from 15% down to
10% and
• Both TSMC and UMC have announced they expect lower fab utilization
in the third quarter compared to the second.
Notwithstanding selected media frenzy, economic indicators point to an
improving economic climate, though not a super-heated one. Further, it
is unlikely that the “killer app” that everyone is looking
for will materialize until an up cycle has firmly revealed itself.
Leading Indicators
After declining 15% in 2001, the worldwide blank silicon wafer market
is expected to grow 7% to 3.997 billion square inches (bsi) in 2002, according
to a new report from VLSI Research Inc. At the Advanced Reticle Symposium
in San Jose in June, Klaus-Dieter Rinnen, chief analyst and director of
market researcher Gartner Dataquest’s semiconductor manufacturing
group said: "It’s official, the semiconductor industry is in
recovery." Noting that the rolling 12-month average of chip sales
has finally reached an inflection point and is starting to rise. He also
noted that the industry has now seen two quarters of sequential improvements.
According to the Scottsdale-based market research firm IC Insights, Inc.,
worldwide fab utilization rates are projected to jump from an average
of 72.2% in 2001, to 83.5% in 2002. But worldwide fab capacity will remain
flat in 2002 over 2001. “Although MOS capacity is forecast to be
flat in 2002, MOS wafer starts are forecasted to surge by 16% in 2002,”
according to IC Insights. Recent Semi Book-to Bill and raw bookings and
billings figures all point to improving conditions but against a backdrop
where there is little confidence of sustained momentum.
Where are we going?
This brings us back to the impact of these trends on the industry. The
universe of chip manufacturers willing and able to buy leading edge technology
is becoming more concentrated, creating a smaller number of purchasers
making larger buys of equipment. This smaller population of buyers recognizes
and rewards the leading equipment suppliers who have the financial stability
to maintain momentum during down cycles and continue the funding of necessary
R&D and customer support organizations. Given that chip manufacturers
tend to select a single “tool of record” for any process step,
the limited number of large volume “design wins” inevitably
falls to the leaders in the respective process segment marginalizing the
smaller suppliers. At the same time, the economic slowdown and cost of
product development for equipment suppliers has compounded the thought
that size matters.
Size Matters - Market Valuations By Sector
As of 12/31/01 - Ranked by LTM Sales - $s in Mils,
except per share amts.
| Deposition |
Price
12/31/01
|
Enterprise
Value
|
LTM
Revenue
|
Ent
Val/
LTM Revenue
|
 |
| Applied Materials
|
$ 10.10
|
$ 29,465.4
|
$ 7,343.2
|
4.0
|
| Novellus Systems
|
$ 39.45
|
$ 5,699.3
|
$ 1,582.0
|
3.6
|
 |
| ASM International |
$ 19.51
|
$ 967.9
|
$ 643.5
|
1.5
|
| Applied Films |
$ 31.25
|
$ 258.0
|
$ 137.1
|
1.9
|
| Trikon |
$ 11.75
|
$ 138.1
|
$ 119.1
|
1.2
|
| Genus |
$ 2.43
|
$ 55.0
|
$ 58.7
|
0.9
|
| Average
Top Players |
|
|
3.8
|
| Average
of others |
|
|
1.4
|
 |
|
Premium
|
|
|
178%
|
 |
| Clean Etch/Strip/CMP |
 |
| Applied Materials |
$ 10.10
|
$ 29,465.4
|
$ 7,343.2
|
4.0
|
| TEL |
$ 48.87
|
$ 8,560.5
|
$ 4,694.0
|
1.8
|
| Lam Research |
$ 23.22
|
$ 2,873.4
|
$ 1,554.3
|
1.8
|
 |
| Axcelis |
$ 12.89
|
$ 1,123.9
|
$ 504.9
|
2.2
|
| SemiTool |
$ 11.48
|
$ 286.7
|
$ 256.6
|
1.1
|
| Mattson Technology |
$ 8.81
|
$ 319.2
|
$ 229.4
|
1.4
|
| FSI International |
$ 9.22
|
$ 187.2
|
$ 199.2
|
0.9
|
| Speedfam IPEC |
$ 2.98
|
$ 166.5
|
$ 177.1
|
0.9
|
| Tegal |
$ 1.34
|
$ 10.6
|
$ 30.2
|
0.4
|
| Average
Top Players |
|
|
2.6
|
| Average
of others |
|
|
1.2
|
 |
Premium
|
|
|
121%
|
 |
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Source: SEC Documents and BigCharts.com
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The market will reinforce its trend of leaders (at best two to three suppliers
in any given space) and niche players. The capital markets reflect this
reality as the valuation metrics, such as P/E and Price to Sales Ratio
(PSR), between the leaders and the rest of the pack have significantly
different valuation multiples. This gives the leaders a huge financial
advantage, in addition to their size advantage in the industry and niche
players are challenged to support them. Selected participants are trying
to capitalize on this as witnessed by the Brooks/PRIA and the recently
announced Veeco/FEI mergers. A further example of this dynamic is the
lithography segment, the most expensive part of the semiconductor equipment
market. The three leaders are ASML, Canon and Nikon. Even with over $100m
in revenue in the last year, Ultratech Stepper is a niche player that
recently has developed a strong penetration into the packaging market.
Yet there are still some segments of the industry that are fragmented
and have yet to consolidate. These segments still exist for a variety
of reasons such as low technology barriers to entry, the absence of an
aggressive leader to affect a consolidation effort or the absence of other
factors that allow suppliers to hold market share in the face of competition.
Given the tendency of the industry towards consolidation, it is a question
of when the necessary factors (including economic necessity) will coalesce
to force consolidation. Applied Materials’ entry into the wet cleaning
arena with their Oasis system has highlighted this segment. But even with
Applied participating, it is still a clear example of a segment yet to
consolidate. As we look at other sectors, we haven’t seen the kind
of M&A activity one might expect when companies are financially challenged
and the strong see more attractive valuations of potential targets. The
exception has been in fab automation with the Brooks/PRIA merger at the
high end/large size as well as smaller acquisitions by Brooks, Asyst and
others in the space. Ironically, this may be because the strong are protecting
their balance sheets and are rewarded more for buying when valuations
are high than when they can get a better bargain but less immediate revenue
and earnings additions. Or, it may be because the strong see no benefit
in acquiring the products and revenue of smaller competitors that are
losing money and suffering the pain and costs of integration. This almost
forces the targets to hold back for the higher valuations that become
available when the industry becomes frenzied.
There will be room for new technology innovation startups, but they will
quickly be consolidated into existing leaders as the innovators struggle
to garner funding, traction with customers and the burden of supporting
a worldwide customer base that expects instantaneous field service and
continuous process development. And in an industry that despite its high
tech nature loves evolution rather than revolution, new technology is
slow in adoption, giving the industry leaders an opportunity to respond
with internal resources (and existing customer relationships) rather than
forced acquisitions. X-ray is the ultimate example of a solution that
has been pushed aside by evolution of the prevailing technology. This
means that many innovators will be valued (if they are valued at all)
on the basis of the cost of development and time to market opportunity
(which in the current market is a relatively low valuation when compared
to the recent past) and their current market traction rather than the
size of the potential opportunity and the “technology”.
The industry is better poised for the recovery. Companies have taken
the hard actions that were necessary to resize themselves. Almost every
supplier says that the products for the next generation production lines
are available. The stock market has gotten over the false start that coming
off bottom elicits and is poised with “value” investors for
the real improvements that will come.
Where is the “cycle”?
Finally, as the industry analysts are now professing, the valuations
are in line with visibility, the economic data is improving and the cycle
should improve after the current pause. So while SEMICON 2002 may have
been muted, it simply means we haven’t gotten to the excesses that
reflect reaching the top of a cycle. And that is a good thing.
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